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Junlin XK-400 two roll rubber open mixing mill for mixing rubber compound
Product Brief Inroduction
Two Roll Rubber Open Mixing mill Short for Open Mill, it's one of the basic equipment for rubber product processing.
Application:
Plasticizing of raw rubber; Mixing of rubber compound; Warm mixing of mixed rubber and rubber supply; Pressing sheet of rubber material; Removal of impurities in the compound; Crushing and washing of raw rubber; Reclaimed rubber crushing, mixing, pressing sheet; Raw rubber pressing sheet, etc. In addition, it is also widely used in plastic processing and paint pigment industrial production.
This machine is used to mix raw rubber, synthetic rubber, thermoplastic or E.V.A. with chemicals to make a uniform material. The uniform material can be fed to a calender, hot press or other processing machinery to make rubber or plastic products. The single output reducer, the rolling bearing structure, the roller can be a boring groove roller or drilling groove roller. According to the scope of application, it can be used for mixing, refining or pressing sheet, etc. The company can provide raw materials mixer according to customer requirements to reduce labor intensity.
We also can make the open mixing mill as your requirements.
Our main product contains open mixing mill, batch off cooler, rubber calender, automatic rubber refining machine, reclaimed rubber equipements, rubber powder production line, rubber extruder, rubber stranier, rubber bale cutter, plate vulcanizing press, rubber kneader and other rubber machines.
Other rubbe machines we made for our customers.
Our workshops, offices and Manufacturing capacity.
Mapping, communicating and commisioning in the customer's factory site.
I. Main technical parameter:
II. Main structure and configulation:
Rollers
Type: Both rollers are hollow and smooth.
Material: Alloy chilled cast iron, centrifugal casting.
Surface hardness:HS 68~75
Bearing: Automatic self-aligning rolling bearing is adopted
Bearing seat: Graw cast iron, processed after annealing treatmet, and with lubricating oil holes.
Bearing seat seal: Gray iron casting end cover, felt ring seal, inside and outside are not leaking oil
Rollers cooling:The use of domestic high quality rotary joint, good sealing effect, long service life.
Base and frame
Base: Rectangular pipe, channel steel integral welding structure, after aging treatment of mechanical processing.
Frame: Steel plate welded structure, aging treatment, mechanical processing.
Cover: Steel plate structure, aging treatment, mechanical processing.
Distance adjustment device
Adjustment range: 0.1~10mm
By the pitch nut, lead screw, hand wheel, worm gear, worm shaft, dial, etc.
Safety device
Adopt the form of safety pad
Each product safety pad accessories: 2 pieces
Stock guide
Type: Manual mobile (optional hydraulic stock guide)
Material: Nylon stock guide form, stable installation
Receiving tray: Welded with high-quality steel
Reducer: ZSY315 reducer, single input and single output shaft, hard tooth surface.
Emergency stopping and braking device
Type: Controlled by pull wire emergency stop switch (with reset function) and kick stop device
Braking capacity: The roller rotation after braking does not exceed 1/4 circle.
Lubrication system
Rollers bearing lubrication; Thin oil or dry oil lubrication
Reducer gear lubrication: Splash lubrication method.
Distance adjustment device: Hand wheel drive
Electrical control:
The main low-voltage electrical components are Chint electrics
Specifications of open mixing mill(XK-160-XK-810)
| Item | XK-160 | XK-230 | XK-250 | XK-360 | XK-400 |
| Working diameter of rollers(mm) | Φ160 | Φ230 | Φ250 | Φ360 | Φ400 |
| Working length of rollers(mm) | 320 | 600 | 620 | 900 | 1000 |
| speed of front rollers(m/min) | 8.03 | 10.94 | 14.1 | 16.25 | 18.65 |
| Friction ratio of front and rear roller | 1:1.35 | 1:1.19 | 1:1.17 | 1:1.25 | 1:1.27 |
| Capacity per. batch (kg) | 1~2 | 6~10 | 10~15 | 20~25 | 18~35 |
| Power(kw) | 7.5 | 15 | 18.5 | 30 | 37 |
| Overall size L×W×H(mm) | 1380×860×1320 | 2800×1200×1120 | 3000×1500×1500 | 3850×1650×1750 | 4250×1850×1870 |
| Weight (kg) | 1000 | 2300 | 3000 | 6500 | 7000 |
| Notes | Nylon bush use grease for lubricating, Copper bush and bearing use grease or oil | ||||
| Item | XK-450 | XK-560 | XK-610 | XK-660 | XK-710 | XK-810 |
| Working diameter of rollers(mm) | Φ450 | Φ560/Φ510 | Φ610 | Φ660 | Φ710 | Φ810 |
| Working length of rollers(mm) | 1200 | 1530/1830 | 2000 | 2130 | 2200 | 2540 |
| speed of front rollers(m/min) | 24.5 | 27.87 | 30 | 28.6 | 31.9 | 21 |
| Friction ratio of front and rear roller | 1:1.27 | 1:1.2 | 1:1.29 | 1:1.24 | 1:1.15 | 1:1.27 |
| Capacity per. batch (kg) | 25~50 | 50~100 | 90~120 | 130~165 | 150~200 | 180~250 |
| Power(kw) | 55 | 90/110 | 160 | 185/250 | 285 | 2x250 |
| Overall size L×W×H(mm) | 5200×1800×2000 | 6500×2300×2000 | 7500×2500×2640 | 7600×3400×2500 | 8246×3556×2270 | 9736×5160×2070 |
| Weight (kg) | 10000 | 20000 | 28000 | 47000 | 51000 | 74500 |
| Notes | Nylon bush use grease for lubricating, Copper bush and bearing use grease or oil | |||||
Our qualifications, and ISO 9001:2015.
Qingdao Junlin Machinery Co., Ltd is a company engaged in rubber machines, shoe-making research and manufacturing factory, located in Huangdao District, Qingdao City, Shandong Province, China. 53 kilometers away from Qingdao Jiaodong International Airport, 25 kilometers away from Qingdao Port , the geographical position is superior.
The company has a series of advanced mechanical processing equipment, relying on high-quality service, advanced equipment and excellent technical strength, through continuous innovation and development, Qingdao Junlin machinery Co., Ltd has established a stable business relationship with many customers at domestic market & overseas market, and gradually established an image in similar factories.
The main products of my factory are: open mixing mill series, automatic refining devices series, rubber calender series, rubber sheet cooling line series, plate vulcanizing machine series, reclaimed rubber equipments series, rubber powder production equipment series as well. The company has been rated as high-tech enterprise, specialized in special new enterprises, and, the company have passed the ISO 9001:2015 quality management system, with a number of utility model patents and software Copyrights.
Q1: Where is your factory located?
A1: Qingdao Junlin machine co.,Ltd is located at No. 9 Tangdao Bay Road, Huangdao district ,Qingdao city, China
Q2: Are you an integrated supplier for rubber machine ?
A2: Yes, we can provide the complete solution line to customer according to customer's requirement.
Q3: How about the quality control in your factory?
A3: Our company has the SOP (Standard Operation Procedure) and all the production step must follow up this SOP. Every machine needs at least automatic running over 72 hours and must be inspected carefully before shipment.
Q4: Will you offer the pre-sales service?
A4: Yes, we have an experienced pre-sales team to support customers not only including machine, technology also water .electrical, machine layout in factory, etc.
Q5: What about the after-service? Will you send your engineer to my country to help commission and install the machine?
A5: Surely, we have many experience technical engineers for oversea service, they would help you install machine and support training to workers also.
Q6: What is the delivery time of the machine?
A6: Actually, the delivery time of the machines are depended on the machines' options. Normally, the delivery time of standard machine could be within 30-45 days
Q7 : What is the warranty of the machine ?
A7: The whole machine's warranty period is 12 months and key parts will be depended.
Q8 : Do you provide any spare parts with machine?
A8: Yes, our company will provide one set standard spare parts to customer according to different machines.
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