Factory Direct Open Rubber Mixing Machine

• Customization: Available
• After-sales Service: 24 Hours on-Line
• Warranty: 1 Year
• Model NO.: XK-450
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Open Mixing Mill
• Weight: 10000kg
• Front Roller Line Speed: 24.5
• Roll Working Length: 1200
• Motor Power: 55
• Transport Package: Pallet Gluing Machine
• Specification: XK-400
• Trademark: Junlin
• Origin: Qingdao, Shandong, China
• HS Code: 8477800000
• Production Capacity: 600 Sets/Year
• Package Size: 520.00cm * 180.00cm * 200.00cm
• Package Gross Weight: 10000.000kg

Product Description

We also can make the open mixing mill as your requirements. 
Our main product contains open mixing mill, batch off cooler, rubber calender, automatic rubber refining machine, reclaimed rubber equipements, rubber powder production line, rubber extruder, rubber stranier, rubber bale cutter, plate vulcanizing press, rubber kneader and other rubber machines.
 

Two Roll Rubber Open Mixing mill

Product Brief Inroduction
Two Roll Rubber Open Mixing mill Short for Open Mill, it's one of the basic equipment for rubber product processing.
Application:
Plasticizing of raw rubber; Mixing of rubber compound; Warm mixing of mixed rubber and rubber supply; Pressing sheet of rubber material; Removal of impurities in the compound; Crushing and washing of raw rubber; Reclaimed rubber crushing, mixing, pressing sheet; Raw rubber pressing sheet, etc. In addition, it is also widely used in plastic processing and paint pigment industrial production.
This machine is used to mix raw rubber, synthetic rubber, thermoplastic or E.V.A. with chemicals to make a uniform material. The uniform material can be fed to a calender, hot press or other processing machinery to make rubber or plastic products. The single output reducer, the rolling bearing structure, the roller can be a boring groove roller or drilling groove roller. According to the scope of application, it can be used for mixing, refining or pressing sheet, etc. The company can provide raw materials mixer according to customer requirements to reduce labor intensity.
Main technical parameter:

1. Working diameter of front roller                   Ø400mm
2. Working diameter of rear roller                   Ø400mm

1. Working length of rollers                         1000mm
2. Linear speed of front roller                     18.65m/min

5,Speed ratio of front and rear roller               1:1.27
6,Structure of rollers          Both rollers are hollow and smooth.      
7,Motor Power:37KW
8,Capacity per patch                          18-35Kg
9,Bearing of rollers:                       Rolling bearing      
10,Bearing lubricatio mode             Dry or thin oil lubrication

1. Distance adjustment device:   Manual with indicator dial
2. Reducer:       ZSY315 reducer. Single input and single output     

shaft, hard tooth surface.

1. Driving mode:                           Right-hand drive                 

Main structure and configulation:

1. Rollers  
   1. Type: Both rollers are hollow and smooth.

 

1. 1. Material: Alloy chilled cast iron, centrifugal casting.
   2. Surface hardness:HS 68~75
   3. Bearing: Automatic self-aligning rolling bearing is adopted
   4. Bearing seat: Graw cast iron, processed after annealing treatmet, and with lubricating oil holes.
   5. Bearing seat seal: Gray iron casting end cover, felt ring seal, inside and outside are not leaking oil
   6. Rollers cooling:The use of domestic high quality rotary joint, good sealing effect, long service life.
2. Base and frame
   1. Rectangular pipe, channel steel integral welding structure, after aging treatment of mechanical processing.
   2. Frame: Steel plate welded structure, aging treatment,    

mechanical processing.

1. 1. Cover: Steel plate structure, aging treatment, mechanical processing.
2. Distance adjustment device
   1. Adjustment range: 0.1~10mm
   2. By the pitch nut, lead screw, hand wheel, worm gear, worm shaft, dial, etc.
3. Safety device
   1. Adopt the form of safety pad
   2. Each product safety pad accessories: 2 pieces
4. Stock guide
   1. Type: Manual mobile (optional hydraulic stock guide)
   2. Material: Nylon stock guide form, stable installation
5. Receiving tray: Welded with high-quality steel
6. Reducer: ZSY315 reducer, single input and single output shaft, hard tooth surface.
7. Emergency stopping and braking device
   1. Type: Controlled by pull wire emergency stop switch (with reset function) and kick stop device
   2. Braking capacity: The roller rotation after braking does not exceed 1/4 circle.
8. Lubrication system
   1. Rollers bearing lubrication; thin oil or dry oil lubrication
   2. Reducer gear lubrication: Splash lubrication method.
9. Distance adjustment device: Hand wheel drive
10. Electrical control:

The main low-voltage electrical components are Chint electrics
      


 

No.	Name	QTY.	Material	Part used
1	Elastic pin coupling	1 set	/
2	Safety pad	4	HT150	Safety device
3	Wheel cutter	2	65Mn

   XK-400  Rubber Mixing Mill

Qingdao junlin machinery co.,ltd is a company engaged in rubber machinery, shoe-making machinery research and development and manufacturing enterprises, located in the west coast of Qingdao econonic zone(the original Jiaonan), adjacent to Qingdao economic and technological development zone, close to Qingdao QianWan Port and international airport Jiaodong airport, the geographical environment is superior.
The company has a large number of excellent technical and managerial talents in the industry, with advanced mechanical processing equipment and sophisticated testing instruments. With the high quality service, advanced equipment and strong technical force as the backing, through constant innovation and development, junlin machinery co., ltd has many customers at home and abroad set up stable business relationship, and gradually set us brand position in the similar enterprise.
Qingdao Junlin Machinery Co., Ltd will carry forward the "hard workk, self-improvement, realistic, innovation", the enterprise attitude, hard working, good faith is supreme, with high sense reposibility, serve customers, serve the society, with the industry peers mutual benefit and win-win, create a better tommow.

Our qualifications
Mapping, communicating and debugging in the customer's factory site

Q1: Where is your factory located?
A1: Qingdao Junlin machine co.,Ltd is located at No. 9 Tangdao Bay Road, Huangdao district ,Qingdao city, China
 
Q2: Are you an integrated supplier for rubber machine ?
A2: Yes, we can provide the complete solution line to customer according to customer's requirement.

Q3: How about the quality control in your factory?
A3: Our company has the SOP (Standard Operation Procedure) and all the production step must follow up this SOP. Every machine needs at least automatic running over 72 hours and must be inspected carefully before shipment.

Q4: Will you offer the pre-sales service?
A4: Yes, we have an experienced pre-sales team to support customers not only including machine, technology also water .electrical, machine layout in factory, etc.

Q5: What about the after-service? Will you send your engineer to my country to help commission and install the machine?
A5: Surely, we have many experience technical engineers for oversea service, they would help you install machine and support training to workers also.

Q6: What is the delivery time of the machine?
A6: Actually, the delivery time of the machines are depended on the machines' options. Normally, the delivery time of standard machine could be within 30-45 days

Q7 : What is the warranty of the machine ?
A7: The whole machine's warranty period is 12 months and key parts will be depended.

Q8 : Do you provide any spare parts with machine?
A8: Yes, our company will provide one set standard spare parts to customer according to different machines.