Basic Info.
After-sales Service
24 Hours
Automatic Grade
Automatic
Working Diameter of Rollers
560mm
Working Length of Rollers
1530/1830mm
Linear Speed of Front Rollers
27.87m/Min
Speed Ratio of Front and Rear Roller
1:1.2
Specification
weight20000kg
Product Description
Product Description
Junlin Rubber Mixing Mill: Pioneering Blend for Premium Products
Harnessing precision and innovation, the Junlin Rubber Mixing Mill excels in merging raw rubber, synthetics, thermoplastics, and E.V.A. with chemicals, crafting superior materials. These materials then undergo transformation via calenders, hot presses, and other processing equipment, birthing a range of rubber and plastic commodities. Ideal for manufacturers seeking top-tier product foundations, our mill optimizes blending and kneading processes for unmatched quality and versatility, serving as the vital first step in creating durable, high-performance items.
Calendering Machines: Shaping the Future
Calendering machines, pivotal in the rubber and plastics industry, expertly roll and flatten mixed materials, imparting desired thicknesses and textures. Essential for optimizing material properties, these systems ensure consistency and precision in every finished product.
Product Parameters
mode | XK-160 | XK-230 | XK-250 | XK-360 | XK-400 |
ltem | | | | | |
working diameter of rollers(mm) | 160 | 230 | 250 | 360 | 400 |
working length of rollers(mm) | 320 | 600 | 620 | 900 | 1000 |
linear speed of front rollers(m/min) | 8.03 | 10.94 | 14.1 | 16.25 | 18.65 |
speed ratio of front and rear roller | 1:1.35 | 1:1.19 | 1:1.17 | 1:1.25 | 1:1.27 |
capacity per.batch (kg) | 1~2 | 6~10 | 10~15 | 20~25 | 18~35 |
motor power (kw) | 7.5 | 15 | 18.5 | 30 | 37 |
overall size l*w*h(mm) | 1380*860*1320 | 2800*1200*1120 | 3000*1500*1500 | 3850*1650*1750 | 4250*1850*1870 |
weight(kg) | 1000 | 2300 | 3000 | 6500 | 7000 |
notes | nylon bush use grease for lubricating,copper bush and bearing use grease or oil | | | | |
mode | XK-450 | XK-560 | XK-610 | XK-660 | XK-710 | XK-810 |
ltem | | | | | | |
working diameter of rollers(mm) | 450 | 560/510 | 610 | 660 | 710 | 810 |
working length of rollers(mm) | 1200 | 1530/1830 | 2000 | 2130 | 2200 | 2540 |
linear speed of front rollers(m/min) | 24.5 | 27.87 | 30 | 28.6 | 31.9 | 32 |
speed ratio of front and rear roller | 1:1.27 | 1:1.2 | 1:1.29 | 1:1.24 | 1:1.15 | 1:1.27 |
capacity per.batch (kg) | 25~50 | 50~100 | 90~120 | 130~165 | 150~200 | 180~250 |
motor power (kw) | 55 | 90/110 | 160 | 185/250 | 285 | 2*250 |
overall size l*w*h(mm) | 5200*1800*2000 | 6500*2300*2000 | 7500*2500*2640 | 7600*3400*2500 | 8246*3556*2270 | 9736*5160*2070 |
weight(kg) | 10000 | 20000 | 28000 | 47000 | 51000 | 74500 |
notes | nylon bush use grease for lubricating,copper bush and bearing use grease or oil | | | | | |
Our Advantages
Junlin Calendering Machines: Engineering Precision & Productivity
1. Junlin Accuracy
Boasting a thickness variation tolerance of ±0.005mm achieved through advanced servo-controlled rollers, junlin ensures unparalleled consistency in calendered sheets-guaranteed uniformity for high-precision applications.
2. Lntelligent Material Management
Our AI-powered material feed system reduces setup times by 30% and waste by 20%. Smart sensors monitor inventory, streamlining material replenishment for seamless operation around the clock.
3. Adaptable Roll Configuration
Customize production with interchangeable rolls suitable for multiple materials. Switching configurations within 15 minutes allows flexibility in running diverse product types efficiently.
4. Eco-friendly Design & Cost Savings
By utilizing energy-efficient motors and cooling systems,junlin energy consumption by 15% compared to legacy models. Built-in recycling mechanisms further reduce waste and environmental footprint.
5. Robust Construction & Minimal Downtime
Constructed with corrosion-resistant steels and reinforced gearing, our machines require maintenance checks only twice yearly, minimizing unplanned stops and extending service life by 25%.
6. Operator-Friendly Systems
Equipped with a responsive touchscreen interface and predictive diagnostics software, junlin calenders enable faster operator proficiency and proactive maintenance scheduling, ensuring smooth production cycles.
Highlighted Keywords & Phrases: Micron-Level Accuracy, Intelligent Material Management, Adaptable Roll Configuration, Eco-friendly Design & Cost Savings, Robust Construction & Minimal Downtime, Operator-Friendly Systems
junlin Calendering Machines: Elevating Your Process with Cutting-Edge Solutions
Unsurpassed Precision
Achieving thickness variations as low as ±0.005mm, our calendering machine
Detailed Photos
Product Operate GuideTo operate your Kneader effectively, ensure model compatibility with your Banbury feeder for precision. Familiarize with core components-motor, reducer, and rolls. Optimize motor placement and gear ratio for versatility. High-efficiency motors (6-pole) deliver robust torque at low speeds, saving energy. Select ZSY reducer configurations (315-2-50 or 355-2-50) for 400mm or 450mm rolls, ensuring stability. For rubber and plastic compounding, use the kneader for accurate mixing and heating, perfecting small batches and preparing materials for molding processes. Enhance your production with these operational insights.
Certifications
Company Profile
Qingdao Junlin Machinery Co., Ltd. began to specialize in the production of rubber machinery products and parts in 2009.
Our products are widely used in various occasions and fields.
Our products are reliable and long-lasting, backed by years of experience.
The products we produce are exported all over the world.
By leveraging our hard-earned reputation, honesty, reliability and quality, Qingdao Junlin Machinery Co., Ltd. aims to continue as a pioneer in sales.
At the same time, we are looking for global partners overseas. If you are an end user, distributor or agent of rubber machinery products, please contact us.
We look forward to working with you in the near future.
Why Choose Us
Why choose us? - For large production capacity enterprises
1. Innovation strength -- innovation power
1. We have a strong research and development team composed of many professional technical engineers. Our product design integrates cutting-edge technology and is equipped with the most advanced test facilities and experimental methods. We invest a lot in research and allocate a lot of funds to advance our scientific endeavors.
2. Quality control - never compromise excellence
1. We have hundreds of special machines and production lines, hundreds of advanced testing instruments and a centralized measurement center. Our strict quality control protocols ensure compliance with international standards, such as ISO and others, underpin our commitment to superior product quality.
3. Quantity and productivity - high output efficiency
1. The factory with modern automated production lines has hundreds of well-trained professionals with an annual capacity of 1,000 units. This ensures not only quantity, but also efficiency and reliability when meeting large-scale demands.
4. Our service - comprehensive after-sales support
1. Upon purchase, our services include a 1-year warranty, 24-hour response time for inquiries and problems, professional training courses to optimize the use of the equipment, and ongoing technical support. We pride ourselves on our 24/7 availability and dedication to customer satisfaction.
At Qingdao Junlin Machinery, our strength lies not only in our manufacturing capabilities, but also in our unwavering commitment to innovation, quality and unparalleled service. Partner with us to build on our industry expertise and powered by our passion for excellence to tailor solutions for your high-volume production needs.
FAQ
Frequently Asked Questions (FAQs) by Customers
Q: Are you a factory or trading company?
A: We are both, integrating production prowess with trade capabilities to serve you comprehensively.
Q: How do I place an order?
A: Inquire about our pricing → Share your custom designs or samples → Inform us of your application scenarios → Receive our product design recommendations → Discuss details → Confirm samples → Sign contract/pay deposit → Proceed to mass production → Goods preparation → Balance payment/shipping → Pave the way for further cooperation.
Q: What about sample orders?
A: Samples are available upon request. Please contact us for details. Rest assured, the sample fee will be refunded once you proceed with your official order.
Q: Which shipping methods are available?
A: We accommodate all forms of transport - sea, air, courier, as per your convenience.
Q: How long does delivery [production] and shipment take?
A: Delivery time varies depending on the quantity ordered. Typically, it takes around 30 working days.
Q: Some products were missing from my parcel, what can I do?
A: Contact our support team immediately, and we'll verify your order contents. If there is a discrepancy, we'll arrange for a compensatory shipment. Apologies for any inconvenience caused.
Q: How do I confirm payment?
A: We accept payments via wire transfer, PayPal, and other methods. Please consult with us before proceeding with alternative payment methods to ensure smooth processing.
These FAQs aim to clarify common concerns and streamline your purchasing experience with us. Should you have additional queries, don't hesitate to reach out.
Address:
No.9 Tangdao Bay Road, Huangdao District, Qingdao, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Auto, Motorcycle Parts & Accessories, Construction & Decoration, Electrical & Electronics, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Service, Tools & Hardware, Transportation
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, HSE, ISO 14064, QC 080000, GMP, BSCI, BRC, SA 8000, QHSE, HACCP, BS 25999-2, ISO 13485, EICC, ANSI/ESD, SEDEX, ISO 22000, AIB, WRAP, GAP, ASME, ISO 29001, BREEAM, HQE, SHE Audits, IFS, QSR, ISO 50001, LEED, PAS 28000, FSC, ISO 10012, ISO 17025
Company Introduction:
Qingdao Junlin Machinery Co., Ltd. is engaged in rubber machinery, shoe-making machinery R & D and manufacturing enterprises, testing and testing equipment is complete, has a complete quality system and reliable quality capabilities, has experienced and strong design ability of the engineering and technical team, can provide users with all kinds of rubber and plastic machinery complete sets of project equipment, non-standard special equipment design and manufacturing. Located in Qingdao West Coast Economic New Area (former Jiaonan City), adjacent to Qingdao Economic and Technological Development Zone, close to Qingdao Qianwan Port and international airport Liuting Airport, the geographical environment is superior.
The company gathers a large number of outstanding technical and management talents in the industry, with advanced machining equipment and precision testing instruments. Relying on high-quality service, advanced equipment and excellent technical strength, through continuous innovation and development, Junlin Machinery has established a stable business relationship with many customers at home and abroad, and gradually established a brand position in similar enterprises. The company has passed ISO9001 quality management system certification. The company has also won the honor of "high-tech enterprise", "specialized and special new small and medium-sized enterprise" and so on.
The main products of the company are: Open rubber mixing machine series, waste tire rubber recycling production line series, calender, extruder, filter rubber machine series, film cooling line series, plate vulcanization machine series and so on.
Qingdao Junlin Machinery Co., Ltd. Will carry forward the "diligent, self-improvement, realistic, innovative" style of enterprise, diligent governance, integrity first, with a high sense of responsibility "to serve customers, serve the society", the company pays attention to product quality, service, development and brand. The company has achieved the strategic goal of rapid development.
In the future, the company will continue to work hard with a good corporate attitude. The company will focus on integrity, customer service and social responsibility. With colleagues in the industry to create mutual benefit and win-win, create brilliant tomorrow.