Our range of products include
1.Column type Vulcanizing Press
2.Precure Tread Liner Molding Press
3.Foaming Press Machine
4.Hydraulic Heating Press Machine
5.Plate Vulcanizing Machine
key Configuration information
1.Hydraulic spare part : Yuken seriesFrom Japan
2.Electrical PLC : MITSUBISHI From Japan , SIMENS From Germany
3.Sealing : NOK brand from Japan
4.Main electrical elements : Schneide from France
5.Temperature controlled meter : Omron from Japan
6.Motor : SIMENS From Germany
1.Applicable for various rubber moulding production
2.PLC control & touch screen
3.Auto mold closing, air exhaust, temperature control, timing setting
4.Custom mold push out system
5.Well-sealed hydraulic cylinder with precise grinding and finishing
6.Stable hydraulic pressure station
1.The cylinder ( piston ) adopts the best seals structure , with reasonable design and reliable function. The seals part is good quality YX typepolyurethane seals (not rubber seal ) ,which is oil resistant , aging resistant .Our machine adopts the double seals structure , and seals part is easy change and protect
2.Automatic control : automatic mold closing , automatic exhausting , automatic heating and keep stable temperature, automatically timing for vulcanization , automatic alarming , automatic mold opening ,etc
3..The vulcanizing temperature can be set and showed in the digital displan .
4.Vulcanizing time can be set in the PLC screen . If you want to heat and vulcanize for 1 minutes , just set it directly . When it reaches 1minutes ,machine will alarm then machine will open the mold automatically
5.Pillar is made of high quality # 45 steel, The hardness , wear resistance and abrasive resistance is high improved by quenching and tempering
6.The top beam and bottom plate form is welded with the good quality Q-235A ductile iron .After welding , it is also processed by the artificial vibration or high temperature aging treatment , to eliminate the internal stress and avoid the deformation
7.plunger is made of LG-P cold hard alloy steel . Surface of it owns high hardness and wear resistant.Depth of chilled layer is 8-15mm , hardness is HRC 60-70 , making the plunger own long life time
8.Mainly hdralic spare parts are imported from Taiwan , not our local brand
Model
ltem |
XY-2Φ252*720 |
XY-2Φ360*1120 |
XY-2Φ450*1500 |
XY-2Φ550*1830 |
XY-2Φ610*1730 |
XY-2Φ710*2130 |
XY-2Φ810*2430 |
(m/min)
Linear speed of front rollers |
1.2~12 |
3~20.2 |
2.5-26 |
3-30 |
5.4~54 |
8-50 |
4~40 |
Speed ratio of front and rear roller |
1:1 |
1:1 |
1:1 |
1:1 |
1:1 |
1:1 |
1:1 |
Max product width(mm) |
580 |
920 |
1250 |
1600 |
1500 |
1850 |
2150 |
Min product thickness(mm) |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
Motor power(kw) |
15 |
37 |
45 |
75 |
90 |
110 |
160 |
Overall size L*W*H(mm) |
3950*1110*1590 |
5400*1542*1681 |
7013*1595*2446 |
7200*1760*2760 |
5987*1860*2988 |
8150*3760*3630 |
8690*3139*4270 |
Weight(kg) |
-5 |
-11.5 |
-14 |
-24 |
-30 |
-49 |
-62 |
Model
ltem |
XY-3Φ252*720 |
XY-3Φ360*1120 |
XY-3Φ450*1500 |
XY-3Φ550*1500 |
XY-3Φ610*1730 |
XY-3Φ710*2130 |
XY-3Φ810*2430 |
(m/min)
Linear speed of front rollers |
1.2-12 |
3~20.2 |
2.5-26 |
3~30 |
5.4~54 |
8-50 |
4-40 |
Speed ratio of front and rear roller |
1:1:1 |
1:1:1 |
1:1:1 |
1:1:1 |
1:1:1 |
1:1:1 |
1:1:1 |
Max product width(mm) |
580 |
920 |
1250 |
1300 |
1500 |
1850 |
2150 |
Min product thickness(mm) |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
Motor power(kw) |
22 |
45 |
75 |
110 |
160 |
185 |
132KW*3 |
Overall size L*W*H(mm) |
3950*1720*1210 |
6500*1500*2440 |
7320*2200*2900 |
7550*2400*3800 |
7010*3950*3730 |
7650*4560*4080 |
11400*3200*5050 |
Weight(t) |
-5.5 |
-14 |
-21 |
-35 |
-42 |
-67 |
-110 |
Model
ltem |
XY-3Φ252*720 |
XY-3Φ360*1120 |
XY-3Φ450*1500 |
XY-3Φ550*1500 |
XY-3Φ610*1730 |
XY-3Φ710*2130 |
XY-3Φ810*2430 |
(m/min)
Linear speed of front rollers |
1.2-12 |
3~20.2 |
2.5-26 |
3~30 |
5.4~54 |
8-50 |
4-40 |
Speed ratio of front and rear roller |
1:1:1 |
1:1:1 |
1:1:1 |
1:1:1 |
1:1:1 |
1:1:1 |
1:1:1 |
Max product width(mm) |
580 |
920 |
1250 |
1300 |
1500 |
1850 |
2150 |
Min product thickness(mm) |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
Motor power(kw) |
22 |
45 |
75 |
110 |
160 |
185 |
132KW*3 |
Overall size L*W*H(mm) |
3950*1720*1210 |
6500*1500*2440 |
7320*2200*2900 |
7550*2400*3800 |
7010*3950*3730 |
7650*4560*4080 |
11400*3200*5050 |
Weight(t) |
-5.5 |
-14 |
-21 |
-35 |
-42 |
-67 |
-110 |
Mechanical use precautions
1. Select the appropriate automatic turning device according to the production needs, considering the specifications of the rubber mixing machine, production capacity, rubber characteristics and other factors.
2. Ensure that the installation and debugging of the automatic turning device is correct, and the coordination with the rubber mixing machine is good, so as to give full play to its performance.
3. Regular maintenance and maintenance of the automatic smelting device, check the wear of mechanical parts, the stability of the control system, etc., to ensure its normal operation.
4. The operator should be familiar with the operation method and safety precautions of the automatic smelting device, and operate in strict accordance with the operating procedures.
Main function of machine
1. Uniform mixing: The automatic mixing device can ensure that the rubber material is fully mixed and stirred on the rubber mixing machine, so that the various components are evenly distributed and the performance of rubber products is improved.
2. Improve efficiency: reduce the time and labor intensity of manual refining, and greatly improve the production efficiency. At the same time, automatic smelting can more accurately control the number and time of smelting, to ensure the stability of the rubber mixing process.
3. Improve the quality: By automatically controlling the smelting process, the temperature, viscosity and plasticity of the rubber can be better controlled, so as to improve the quality of rubber products.
4. Safe and reliable: reduce the safety risks caused by manual operation and improve the safety of the production process.
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Qingdao Junlin Machinery Co., Ltd is a company engaged in rubber machines, shoe-making research and manufacturing factory, located in Huangdao District, Qingdao City, Shandong Province, China. 53 kilometers away from Qingdao Jiaodong International Airport, 25 kilometers away from Qingdao Port , the geographical position is superior.
The company has a series of advanced mechanical processing equipment, relying on high-quality service, advanced equipment and excellent technical strength, through continuous innovation and development, Qingdao Junlin machinery Co., Ltd has established a stable business relationship with many customers at domestic market & overseas market, and gradually established an image in similar factories.
The main products of my factory are: open mixing mill series, automatic refining devices series, rubber calender series, rubber sheet cooling line series, plate vulcanizing machine series, reclaimed rubber equipments series, rubber powder production equipment series as well. The company has been rated as high-tech enterprise, specialized in special new enterprises, and, the company have passed the ISO 9001:2015 quality management system, with a number of utility model patents and software Copyrights.
FAQ
Q1: Where is your factory located?
A1: Qingdao Junlin machine co.,Ltd is located at No. 9 Tangdao Bay Road, Huangdao district ,Qingdao city, China
Q2: Are you an integrated supplier for rubber machine ?
A2: Yes, we can provide the complete solution line to customer according to customer's requirement.
Q3: How about the quality control in your factory?
A3: Our company has the SOP (Standard Operation Procedure) and all the production step must follow up this SOP. Every machine needs at least automatic running over 72 hours and must be inspected carefully before shipment.
Q4: Will you offer the pre-sales service?
A4: Yes, we have an experienced pre-sales team to support customers not only including machine, technology also water .electrical, machine layout in factory, etc.
Q5: What about the after-service? Will you send your engineer to my country to help commission and install the machine?
A5: Surely, we have many experience technical engineers for oversea service, they would help you install machine and support training to workers also.
Q6: What is the delivery time of the machine?
A6: Actually, the delivery time of the machines are depended on the machines' options. Normally, the delivery time of standard machine could be within 30-45 days
Q7 : What is the warranty of the machine ?
A7: The whole machine's warranty period is 12 months and key parts will be depended.
Q8 : Do you provide any spare parts with machine?
A8: Yes, our company will provide one set standard spare parts to customer according to different machines.