Junlin China High Accuracy Rubber Compound Mixing Mill 6/14/16/18/22/24/26/28 Inch Xk-160 Xk-450/Xk-500/Xk-550/Xk-560/Xk-600

• Customization: Available
• After-sales Service: 24 Hours
• Warranty: a Year
• Model NO.: XK-450
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Horizontal
• Working Diameter of Rollers: 450mm
• Working Length of Rollers: 1200mm
• Linear Speed of Front Rollers: 24.5m/Min
• Speed Ratio of Front and Rear Roller: 1:1.27
• Open Mixing Mill: Xk-450
• Transport Package: Iron Pallet and Plywood
• Specification: weight6500kg
• Trademark: junlin
• Origin: Qingdao Shandong
• HS Code: 8477800000
• Package Size: 520.00cm * 180.00cm * 200.00cm
• Package Gross Weight: 10000.000kg

Product Description

 

 

Product Description

unlin Rubber Mixing Mill: Pioneering Blend for Premium Products
Harnessing precision and innovation, the Junlin Rubber Mixing Mill excels in merging raw rubber, synthetics, thermoplastics, and E.V.A. with chemicals, crafting superior materials.   These materials then undergo transformation via calenders, hot presses, and other processing equipment, birthing a range of rubber and plastic commodities.   Ideal for manufacturers seeking top-tier product foundations, our mill optimizes blending and kneading processes for unmatched quality and versatility, serving as the vital first step in creating durable, high-performance items.
Calendering Machines: Shaping the Future
Calendering machines, pivotal in the rubber and plastics industry, expertly roll and flatten mixed materials, imparting desired thicknesses and textures.   Essential for optimizing material properties, these systems ensure consistency and precision in every finished product.

Detailed Photos

junlin Calendering Machines: Engineering Precision & Productivity
1.                 junlin Accuracy
Boasting a thickness variation tolerance of ±0.005mm achieved through advanced servo-controlled rollers, junlin ensures unparalleled consistency in calendered sheets-guaranteed uniformity for high-precision applications.
2.                    Intelligent Material Management
Our AI-powered material feed system reduces setup times by 30% and waste by 20%.                     Smart sensors monitor inventory, streamlining material replenishment for seamless operation around the clock.
3.                    Adaptable Roll Configuration
Customize production with interchangeable rolls suitable for multiple materials.                     Switching configurations within 15 minutes allows flexibility in running diverse product types efficiently.
4.                    Eco-friendly Design & Cost Savings
By utilizing energy-efficient motors and cooling systems,junlin energy consumption by 15% compared to legacy models.                     Built-in recycling mechanisms further reduce waste and environmental footprint.
5.                    Robust Construction & Minimal Downtime
Constructed with corrosion-resistant steels and reinforced gearing, our machines require maintenance checks only twice yearly, minimizing unplanned stops and extending service life by 25%.
6.                    Operator-Friendly Systems
Equipped with a responsive touchscreen interface and predictive diagnostics software, junlin calenders enable faster operator proficiency and proactive maintenance scheduling, ensuring smooth production cycles.
Highlighted Keywords & Phrases: Micron-Level Accuracy, Intelligent Material Management, Adaptable Roll Configuration, Eco-friendly Design & Cost Savings, Robust Construction & Minimal Downtime, Operator-Friendly Systems
junlin Calendering Machines: Elevating Your Process with Cutting-Edge Solutions
1.                    Unsurpassed Precision
Achieving thickness variations as low as ±0.005mm, our calendering machine

 

 

Product Operate Guide

To operate your Kneader effectively, ensure model compatibility with your Banbury feeder for precision.  Familiarize with core components-motor, reducer, and rolls.  Optimize motor placement and gear ratio for versatility.  High-efficiency motors (6-pole) deliver robust torque at low speeds, saving energy.  Select ZSY reducer configurations (315-2-50 or 355-2-50) for 400mm or 450mm rolls, ensuring stability.  For rubber and plastic compounding, use the kneader for accurate mixing and heating, perfecting small batches and preparing materials for molding processes.  Enhance your production with these operational insights.

 

 

Product Parameters

 

mode	XK-160		XK-230	XK-250	XK-360	XK-400
ltem
working diameter of rollers(mm)	160		230	250	360	400
working length of rollers(mm)	320		600	620	900	1000
linear speed of front rollers(m/min)	8.03		10.94	14.1	16.25	18.65
speed ratio of front and rear roller	1:1.35		1:1.19	1:1.17	1:1.25	1:1.27
capacity  per.batch (kg)	1~2		6~10	10~15	20~25	18~35
motor power (kw)	7.5		15	18.5	30	37
overall size  l*w*h(mm)	1380*860*1320		2800*1200*1120	3000*1500*1500	3850*1650*1750	4250*1850*1870
weight(kg)	1000		2300	3000	6500	7000
notes	nylon bush use grease for lubricating,copper bush and bearing use grease or oil

 

mode	XK-450	XK-560	XK-610	XK-660	XK-710	XK-810
ltem
working diameter of rollers(mm)	450	560/510	610	660	710	810
working length of rollers(mm)	1200	1530/1830	2000	2130	2200	2540
linear speed of front rollers(m/min)	24.5	27.87	30	28.6	31.9	32
speed ratio of front and rear roller	1:1.27	1:1.2	1:1.29	1:1.24	1:1.15	1:1.27
capacity  per.batch (kg)	25~50	50~100	90~120	130~165	150~200	180~250
motor power (kw)	55	90/110	160	185/250	285	2*250
overall size  l*w*h(mm)	5200*1800*2000	6500*2300*2000	7500*2500*2640	7600*3400*2500	8246*3556*2270	9736*5160*2070
weight(kg)	10000	20000	28000	47000	51000	74500
notes	nylon bush use grease for lubricating,copper bush and bearing use grease or oil

Certifications

 

 

 

 

 

 

Company Profile

Qingdao Junlin Machinery Co., Ltd. began to specialize in the production of rubber machinery products and parts in 2009.
Our products are widely used in various occasions and fields.
Our products are reliable and long-lasting, backed by years of experience.
The products we produce are exported all over the world.
By leveraging our hard-earned reputation, honesty, reliability and quality, Qingdao Junlin Machinery Co., Ltd. aims to continue as a pioneer in sales.
At the same time, we are looking for global partners overseas. If you are an end user, distributor or agent of rubber machinery products, please contact us.
We look forward to working with you in the near future.

Our Advantages

1.  Versatility in Material Handling
Open kneaders excel in handling a variety of materials, from basic rubber compounds to complex mixtures, enhancing their suitability across different applications.
2.  Easy Access for Inspection and Cleaning
The open design allows for easy access to the mixing area, facilitating quick inspections and thorough cleaning, crucial for maintaining product quality and safety standards.
3.  Customizable Shear Rate
Users can adjust the shear rate by varying roller speeds, which influences the dispersion and blending efficiency of the materials, catering to specific processing needs.
4.  Simple Operation and Maintenance
The straightforward operation and accessible design reduce the learning curve for operators and minimize maintenance complexities, contributing to cost savings and operational efficiency.
5.  Cost-Effective for Small Batches
For small-scale production runs, open kneaders offer a cost-effective solution due to lower energy consumption and equipment investment compared to closed systems.
6.  Visual Monitoring of the Mixing Process
The open nature of the machine allows for visual monitoring of the material during processing, which can help in identifying issues early and adjusting parameters on-the-fly.
7.  Integration with Other Processes
Due to their flexible design, open kneaders can be easily integrated into existing production lines, minimizing disruption and enhancing workflow efficiency.
8.  Heat Dissipation
The open configuration aids in heat dissipation, which is beneficial when working with heat-sensitive materials or in environments requiring temperature control.
These benefits underline the open kneader's adaptability, ease-of-use, and operational advantages in various industrial settings, particularly where customization and process visibility are critical.
 

Why Choose Us

Why choose us? - For large production capacity enterprises
1. Innovation strength -- innovation power
1. We have a strong research and development team composed of many professional technical engineers. Our product design integrates cutting-edge technology and is equipped with the most advanced test facilities and experimental methods. We invest a lot in research and allocate a lot of funds to advance our scientific endeavors.
2. Quality control - never compromise excellence
1. We have hundreds of special machines and production lines, hundreds of advanced testing instruments and a centralized measurement center. Our strict quality control protocols ensure compliance with international standards, such as ISO and others, underpin our commitment to superior product quality.
3. Quantity and productivity - high output efficiency
1. The factory with modern automated production lines has hundreds of well-trained professionals with an annual capacity of 1,000 units. This ensures not only quantity, but also efficiency and reliability when meeting large-scale demands.
4. Our service - comprehensive after-sales support
1. Upon purchase, our services include a 1-year warranty, 24-hour response time for inquiries and problems, professional training courses to optimize the use of the equipment, and ongoing technical support. We pride ourselves on our 24/7 availability and dedication to customer satisfaction.
At Qingdao Junlin Machinery, our strength lies not only in our manufacturing capabilities, but also in our unwavering commitment to innovation, quality and unparalleled service. Partner with us to build on our industry expertise and powered by our passion for excellence to tailor solutions for your high-volume production needs.
 

FAQ

Frequently Asked Questions (FAQs) by Customers
Q: Are you a factory or trading company?
A: We are both, integrating production prowess with trade capabilities to serve you comprehensively.
Q: How do I place an order?
A: Inquire about our pricing → Share your custom designs or samples → Inform us of your application scenarios → Receive our product design recommendations → Discuss details → Confirm samples → Sign contract/pay deposit → Proceed to mass production → Goods preparation → Balance payment/shipping → Pave the way for further cooperation.
Q: What about sample orders?
A: Samples are available upon request.  Please contact us for details.  Rest assured, the sample fee will be refunded once you proceed with your official order.
Q: Which shipping methods are available?
A: We accommodate all forms of transport - sea, air, courier, as per your convenience.
Q: How long does delivery [production] and shipment take?
A: Delivery time varies depending on the quantity ordered.  Typically, it takes around 30 working days.
Q: Some products were missing from my parcel, what can I do?
A: Contact our support team immediately, and we'll verify your order contents.  If there is a discrepancy, we'll arrange for a compensatory shipment.  Apologies for any inconvenience caused.
Q: How do I confirm payment?
A: We accept payments via wire transfer, PayPal, and other methods.  Please consult with us before proceeding with alternative payment methods to ensure smooth processing.
These FAQs aim to clarify common concerns and streamline your purchasing experience with us.  Should you have additional queries, don't hesitate to reach out.