Junlin Rubber Internal Mixer for Rubber Factory Production

• Customization: Available
• After-sales Service: 24 Hours
• Warranty: 1
• Model NO.: XM-50
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Horizontal
• Transport Package: Iron Pallet and Plywood
• Specification: weight14850kg
• Trademark: junlin
• Origin: Qingdao Shandong
• HS Code: 8477800000
• Package Size: 585.00cm * 252.00cm * 320.00cm
• Package Gross Weight: 14850.000kg

Product Description

Product Description


 Working principle: M-W pressing and molding mixing tank is applied to ensure good abrasion resistance and even mixture of materials and optimized change of physical nature. 2-turning design is applied for leakage-proof device to largely enhance leakage proof performance, and the built-in dust collector allows for convenient and quick collection of dus
 

Model	XM-50	XM-80	XM-110	XM-110	XM-160	XM-250	XM-270
ltem
Total volume of mixing chamber (L)	50 2-wings	80 2-wings	110 2-wings	108 4-wings	147 4-wings	232 2-wings	50 4-wings
Working volume of mixing chamber(L)	37.5	60	82.5	81	110	140	188
Speed of rear  rotor(r/min)	40	40	40	4~40	4~40	4~40	4~40
Speed ratio of rotors	1:1.15	1:1.15	1:1.15	1:1.15	1:1.16	1:1.16	1:1.17or1.1
Pressure  of  compressed air(mpa)	0.6~0.8	0.6~0.8	There's a top pin on the hydraulics	There's a top pin on the hydraulics	There's a top pin on the hydraulics	There's a top pin on the hydraulics	There's a top pin on the hydraulics
Consumption of compressed air(m3/h)	~80	~100	There's a top pin on the hydraulics	There's a top pin on the hydraulics	There's a top pin on the hydraulics	There's a top pin on the hydraulics	There's a top pin on the hydraulics
Piessure of cooling water(mpa)	0.3~0.4	0.3~0.4	0.3~0.4	0.3~0.4	0.3~0.4	0.3~0.4	0.3~0.4
Consumption of cooling water(m3/h)	~15	~25	~35	~35	~45	~23	~100
Steam pressure(mpa)	0.5~0.8	0.5~0.8	0.5~0.8	0.5~0.8	--	--	--
Driving motor power(KW)	110	220	250(280)	315(450)	500	250	1250
Overall size L*W*H(mm)	5850*2520*3200	6630*2740*4400	6800*2750*4400	7850*2900*4400	9010*4020*5270	7110*3910*4955	8700*4400*6530
Gross weight(excluding main motor) (t)	~14.85	~23	~26	~26	~35	~35	~59

Mass Production Kneader Mixer with Different Rotors

junlin Shear Type Dispersion Kneader for Rubber is suitable for a wide range material including high filling rubber, plastic, elastomers, ceramics and mental, and other solids, semi-solid and powder materials.  To ensure the maximum dispersion effect, the specification of rotor, top and down ram is optimized.  This model of Intermeshing Type banbury mixer, the rotor must be driven by a constant speed connecting gear, the large diameter of one rotor interacts with the small diameter of the opposite.  There is ridges on the rotor, the ridges are helically shaped along the rotor to allow the mixing material to move axially within the mixing chamber.  Dispersion mixing is mainly carried out in a small gap between two size rotors.  For high hardness materials, Tungsten carbide can be casted on the surface of rotors and mixing chamber.  In addition, surface that directly contact with the materials is mirror polished which ensures all the materials easy to be cleaned without stickiness and avoid formula lost and pollution.  This type of Small Size Banbury Kneader with Intermeshing Type is able to meet the large demand in today`s industry.  Intermeshing Type Dispersion Kneader, Intermeshing Type Dispersion Kneader, Intermeshing Kneader For Rubber Mixing, Rubber Intermeshing Type Kneader



Characteristics of Mass Production Kneader Mixer for Rubber

1.  Higher cleanness: Clean up the material without dead corners, the mixing chamber and rotors can be separated completely;  All surface that directly contact with the material is mirror polished, which ensure all the materials easy to clean without stickiness.

2.  Wearable inner cavity: Imported special new alloy steel and Vacuum heat treatment are adopted.  Strong wear resistance, resistance to horizontal erosion, corrosion resistance and high glossy finish effects are achieved.

3.  Adjustable rotor speed ratio: The speed ratio of rotors is adjustable, which target at some special material function requirements and achieve best dispersion effect and efficiency.

4.  Temperature control system: A lot of trials report that stage temperature control has the essential effect of ceramics` color difference.

PLC intelligent control system:

1.  Real-time data record and export of kneading time, temperature (mixing chamber and front/rear rotors), ram pressure, current, torque and recipe code.

2.  The control system can be set up to 20 mixing steps, save 20 recipe spaces.

3.  The control system is capable of remote importing of the process recipe and data monitoring, and communicating with MES via Ethernet communication interface.

4.  An Ethernet communication interface and 20% of the control points are reserved.  Touch screen is provided










Problems of customer concern:
About machine performance quality

1.Q:How old is Junlin factory?
A:The company has a history of 15 years since its inception in 2009

2.Q:What is the delivery time?
A:The delivery time of the machine is 15-60 days

3.Q:Which countries can I send to?
A:It can be delivered anywhere in the world

4.Q:How about the quality of the product?
A:The machine is guaranteed for up to one year.  During the problem company to send accessories



Company strength