Adjustable Speed Ratio for Kneading and Opening of Two - and Four-Roll Calender

• Customization: Available
• After-sales Service: 24 Hours
• Warranty: One Year
• Model NO.: 710X2130
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Horizontal
• Linear Speed of Front Rollers (M/Min): 3-20.2
• Speed Ratio of Front and Rear Roller: 1:1
• Max Product Width(mm): 920
• Motor Power (Kw): 37
• Mode: Xy-2 360X1120
• Transport Package: Iron Pallet and Plywood
• Specification: weight5000kg
• Trademark: junlin
• Origin: Qingdao Shandong
• HS Code: 8477800000
• Package Size: 815.00cm * 376.00cm * 363.00cm
• Package Gross Weight: 49000.000kg

Product Description

 

 

Product Description

Junlin Rubber Mixing Mill: Pioneering Blend for Premium Products
Harnessing precision and innovation, the Junlin Rubber Mixing Mill excels in merging raw rubber, synthetics, thermoplastics, and E.V.A. with chemicals, crafting superior materials.   These materials then undergo transformation via calenders, hot presses, and other processing equipment, birthing a range of rubber and plastic commodities.   Ideal for manufacturers seeking top-tier product foundations, our mill optimizes blending and kneading processes for unmatched quality and versatility, serving as the vital first step in creating durable, high-performance items.
Calendering Machines: Shaping the Future
Calendering machines, pivotal in the rubber and plastics industry, expertly roll and flatten mixed materials, imparting desired thicknesses and textures.   Essential for optimizing material properties, these systems ensure consistency and precision in every finished product.
 

Product Parameters

Open Mixing Mill
 

mode	XK-160		XK-230	XK-250	XK-360	XK-400
ltem
working diameter of rollers(mm)	160		230	250	360	400
working length of rollers(mm)	320		600	620	900	1000
linear speed of front rollers(m/min)	8.03		10.94	14.1	16.25	18.65
speed ratio of front and rear roller	1:1.35		1:1.19	1:1.17	1:1.25	1:1.27
capacity  per.batch (kg)	1~2		6~10	10~15	20~25	18~35
motor power (kw)	7.5		15	18.5	30	37
overall size  l*w*h(mm)	1380*860*1320		2800*1200*1120	3000*1500*1500	3850*1650*1750	4250*1850*1870
weight(kg)	1000		2300	3000	6500	7000
notes	nylon bush use grease for lubricating,copper bush and bearing use grease or oil

 

mode	XK-450	XK-560	XK-610	XK-660	XK-710	XK-810
ltem
working diameter of rollers(mm)	450	560/510	610	660	710	810
working length of rollers(mm)	1200	1530/1830	2000	2130	2200	2540
linear speed of front rollers(m/min)	24.5	27.87	30	28.6	31.9	32
speed ratio of front and rear roller	1:1.27	1:1.2	1:1.29	1:1.24	1:1.15	1:1.27
capacity  per.batch (kg)	25~50	50~100	90~120	130~165	150~200	180~250
motor power (kw)	55	90/110	160	185/250	285	2*250
overall size  l*w*h(mm)	5200*1800*2000	6500*2300*2000	7500*2500*2640	7600*3400*2500	8246*3556*2270	9736*5160*2070
weight(kg)	10000	20000	28000	47000	51000	74500
notes	nylon bush use grease for lubricating,copper bush and bearing use grease or oil

Rubber Calender
 

Mode	XY-2  252X720	XY-2  360X1120	XK-2 450X1500	XY-2  550X1830	XY-2 610X1730	XY-2 710X2130	XY-2 810X2430
ltem
Linear speed of front rollers (m/min)	1.2-12	3-20.2	2.5-26	3-30	5.4-54	8-50	4-40
Speed ratio of front and rear roller	1:1	1:1	1:1	1:1	1:1	1:1	1:1
Max product width(mm)	580	920	1600	1600	1500	1850	2150
Min product  thickness(mm)	0.2	0.2	0.2	0.2	0.2	0.2	0.2
Motor Power (kw)	15	37	75	75	90	110	160
Overall size L x W x H (mm)	3950*1110*1590	5400*1542*1681	7013*1595*2446	7200*1760*2760	5987*1860*2988	8150*3760*3630	8690*3139*4270
Weight (kg)	~5	~11.5	~14	~24	~30	~49	~62

 

Mode	XY-3 252X720	XY-3 360X1120	XY-3 450X1500	XY-3 550X1500	XY-3 610X1730	XY-3 710X2130	XY-3 810X2430
ltem
Linear speed of front rollers (m/min)	1.2-12	3-20.2	2.5-26	3-30	5.4-54	8-50	4-40
Speed ratio of roller	1:1:1	1:1:1	1:1:1	1:1:1	1:1:1	1:1:1	1:1:1
Max product width(mm)	580	920	1250	1300	1500	1850	2150
Min product thickness(mm)	0.2	0.2	0.2	0.2	0.2	0.2	0.2
Motor Power (kw)	22	45	75	110	160	185	132KW*3
Overall size LxWxH(mm)	3950*1720*1210	6500*1500*2440	7320*2200*2900	7550*2400*3800	7010*3950*3730	7650*4560*4080	11400*3200*5050
Weight(kg)	~5.5	~14	~21	~35	~42	~67	~110

 

Type	XY-4 230*630	XY-4 360*1120	XY-4 400*1200	XY-4 450*1400	XY-4 610*1730	XY-4 700*1730	XY-4 710*2130	XY-4 800*2500	XK-4 860*2500
Roll diameter(mm)	230	360	400	450	610	700	710	800	860
Roll working length(mm)	630	1120	1200	1400	1730	1850	2130	2500	2500
Roll speed ratio	1:1:1:1	0.73:1:1:0.73	1:1.38:1.38:1	1:1.5:1.5:1	1:1.4:1.4:1 1:1.4:1.4:1.4	0.5-1 Adjustable	1:1.5:1.5:1	0.5-1 Adjustable	0.5-1 Adjustable
Middle-roll linear speed(m/min)	2.1-21	2-20.1	3-26.3	2.5-25	8-50	4-40	3-30	4-40	4-40
Adjusting nip range	0-10	0-10	0-10	0-10	20	0-30	0-20	0-30	0-30
Min calendaring product thickness	0.2	0.2	0.2	0.2	0.15	0.2	0.15	0.2	0.2
Production calendaring width	500	920	1200	1250	1500	1600	1900	2200	2200
Motor power	15	55	75	110	185	90KW*2 110KW*2	220	132KW*4	160kw*4
Overall size LxWxH(mm)	3800*930*1890	3300*940*2350	6400*1620*2490	6500*1970*2740	6580*2460*2920	9950*3600*4870	7010*4150*3730	10400*3900*5140	12000*3800*5850
About weight (t)	~4.8	~16	~20	~23	~50	~110	~100	~130	~180

 

Our Advantages

 

Junlin Calendering Machines: Engineering Precision & Productivity

1.                 Junlin Accuracy
Boasting a thickness variation tolerance of ±0.005mm achieved through advanced servo-controlled rollers, junlin ensures unparalleled consistency in calendered sheets-guaranteed uniformity for high-precision applications.

2.  Lntelligent Material Management

Our AI-powered material feed system reduces setup times by 30% and waste by 20%.                     Smart sensors monitor inventory, streamlining material replenishment for seamless operation around the clock.

3.                    Adaptable Roll Configuration
Customize production with interchangeable rolls suitable for multiple materials.                     Switching configurations within 15 minutes allows flexibility in running diverse product types efficiently.

4.                    Eco-friendly Design & Cost Savings
By utilizing energy-efficient motors and cooling systems,junlin energy consumption by 15% compared to legacy models.                     Built-in recycling mechanisms further reduce waste and environmental footprint.

5.                    Robust Construction & Minimal Downtime
Constructed with corrosion-resistant steels and reinforced gearing, our machines require maintenance checks only twice yearly, minimizing unplanned stops and extending service life by 25%.

6.                    Operator-Friendly Systems
Equipped with a responsive touchscreen interface and predictive diagnostics software, junlin calenders enable faster operator proficiency and proactive maintenance scheduling, ensuring smooth production cycles.
Highlighted Keywords & Phrases: Micron-Level Accuracy, Intelligent Material Management, Adaptable Roll Configuration, Eco-friendly Design & Cost Savings, Robust Construction & Minimal Downtime, Operator-Friendly Systems
junlin Calendering Machines: Elevating Your Process with Cutting-Edge Solutions


                   Unsurpassed Precision
Achieving thickness variations as low as ±0.005mm, our calendering machine

 

 

Detailed Photos

 

 

Product Operate Guide

To operate your Kneader effectively, ensure model compatibility with your Banbury feeder for precision.  Familiarize with core components-motor, reducer, and rolls.  Optimize motor placement and gear ratio for versatility.  High-efficiency motors (6-pole) deliver robust torque at low speeds, saving energy.  Select ZSY reducer configurations (315-2-50 or 355-2-50) for 400mm or 450mm rolls, ensuring stability.  For rubber and plastic compounding, use the kneader for accurate mixing and heating, perfecting small batches and preparing materials for molding processes.  Enhance your production with these operational insights.

 

Certifications

 

 

 

 

 

 

Company Profile

Qingdao Junlin Machinery Co., Ltd. began to specialize in the production of rubber machinery products and parts in 2009.
Our products are widely used in various occasions and fields.
Our products are reliable and long-lasting, backed by years of experience.
The products we produce are exported all over the world.
By leveraging our hard-earned reputation, honesty, reliability and quality, Qingdao Junlin Machinery Co., Ltd. aims to continue as a pioneer in sales.
At the same time, we are looking for global partners overseas. If you are an end user, distributor or agent of rubber machinery products, please contact us.
We look forward to working with you in the near future.

Why Choose Us

Why choose us? - For large production capacity enterprises
1. Innovation strength -- innovation power
1. We have a strong research and development team composed of many professional technical engineers. Our product design integrates cutting-edge technology and is equipped with the most advanced test facilities and experimental methods. We invest a lot in research and allocate a lot of funds to advance our scientific endeavors.
2. Quality control - never compromise excellence
1. We have hundreds of special machines and production lines, hundreds of advanced testing instruments and a centralized measurement center. Our strict quality control protocols ensure compliance with international standards, such as ISO and others, underpin our commitment to superior product quality.
3. Quantity and productivity - high output efficiency
1. The factory with modern automated production lines has hundreds of well-trained professionals with an annual capacity of 1,000 units. This ensures not only quantity, but also efficiency and reliability when meeting large-scale demands.
4. Our service - comprehensive after-sales support
1. Upon purchase, our services include a 1-year warranty, 24-hour response time for inquiries and problems, professional training courses to optimize the use of the equipment, and ongoing technical support. We pride ourselves on our 24/7 availability and dedication to customer satisfaction.
At Qingdao Junlin Machinery, our strength lies not only in our manufacturing capabilities, but also in our unwavering commitment to innovation, quality and unparalleled service. Partner with us to build on our industry expertise and powered by our passion for excellence to tailor solutions for your high-volume production needs.
 

FAQ

Frequently Asked Questions (FAQs) by Customers
Q: Are you a factory or trading company?
A: We are both, integrating production prowess with trade capabilities to serve you comprehensively.
Q: How do I place an order?
A: Inquire about our pricing → Share your custom designs or samples → Inform us of your application scenarios → Receive our product design recommendations → Discuss details → Confirm samples → Sign contract/pay deposit → Proceed to mass production → Goods preparation → Balance payment/shipping → Pave the way for further cooperation.
Q: What about sample orders?
A: Samples are available upon request.  Please contact us for details.  Rest assured, the sample fee will be refunded once you proceed with your official order.
Q: Which shipping methods are available?
A: We accommodate all forms of transport - sea, air, courier, as per your convenience.
Q: How long does delivery [production] and shipment take?
A: Delivery time varies depending on the quantity ordered.  Typically, it takes around 30 working days.
Q: Some products were missing from my parcel, what can I do?
A: Contact our support team immediately, and we'll verify your order contents.  If there is a discrepancy, we'll arrange for a compensatory shipment.  Apologies for any inconvenience caused.
Q: How do I confirm payment?
A: We accept payments via wire transfer, PayPal, and other methods.  Please consult with us before proceeding with alternative payment methods to ensure smooth processing.
These FAQs aim to clarify common concerns and streamline your purchasing experience with us.  Should you have additional queries, don't hesitate to reach out.