This part is divided into a rubber mixing production line, the auxiliary machine is equipped with two open mill, two open mill in series, the first is configured with automatic feeding, automatic turning glue, automatic pulling off and other functions, to achieve the rubber material cooling, mixing, rubber material in the first open mill after the completion of the rubber is automatically transported to the second sheet open mill, rubber material through two roller press sheet by manual picking out sheet.
The production line is mainly composed of the following parts: open mill (customer's own), conveyor belt between the open mill (conveyor belt between the first open mill and the second open mill), automatic rubber turning device, scraper device, rubber receiving device, safety protection system, control system.
The rubber material discharged from the mixer is sent to the top of the barrel of the first smelting machine and put into the first smelting machine. The first smelting machine will press the rubber material into film into the bottom conveyor belt, the uphill conveyor belt, and the turning mechanism of the uphill conveyor belt will turn upward and form a clamping state with the top conveyor belt. The film is clamped again into the first mill, and mixed with the rubber that has not been pressed out on the roller of the first mill, so that the film becomes a rubber ring; Then, the two belts of the tamper trolley on the first opening mill move back and forth along the shaft of the opening mill under the drive of the motor respectively, and the film is held on the barrel of the first opening mill; After the film refining is completed, the uphill conveyor belt and the top conveyor belt are griped to open state. At this time, the top conveyor belt is reversed, and the film is pulled off by the friction between the top conveyor belt and the film and the pulling force of the first opening mill barrel on the film. The film is taken out of the machine by the bottom conveyor belt, the uphill conveyor belt and the top conveyor belt. Then the conveyor belt is automatically transmitted to the second opening mill, in the second opening mill through the same action process as the first opening mill, and finally automatically transmitted to the film cooling line, so as to complete the rubber mixing.
The device can automatically pick up the rubber material produced by the mixing machine after being pressed by the smelting machine, and can realize the automatic switch between the automatic guide and the discharge. The whole process is fully automatic and the manual strength is greatly reduced.
The rubber turning device is an important part of the large and medium-sized open mill, which occupies a pivotal position in the large rubber open mill, and the specific advantages are as follows:
1. From the perspective of product performance: After the rubber turning device is installed on the mixer, the original transfer direction of the rubber material is changed to a certain extent, so as to avoid the transition linearization of the molecular structure of the rubber material, so that the dispersion of various compounding agents tends to be uniform, and the process quality of the rubber compound is improved.
2. From the point of view of economic benefit: After installing the glue turning device on the opening mill, the loading capacity of the opening mill is increased, the waste is reduced, and the energy consumption is reduced.
3. From the operator's point of view: After the installation of the glue turning device on the mixer, the labor intensity of the operation can be greatly reduced, and the continuous triangle encapsulation rubber mixing method that is mastered by skilled technicians is not required, and the general operator can master the operation method of the glue turning device.
| Conveyer belt width |
2000mm |
| Temperature resistance |
140ºC |
| Conveyer belt speed |
40m/min |
| Conveyer motor power |
3kw |
| Belt tension |
manual operation |
| Belt rectification |
cylinder automatic |
| Stock blender conveyer belt motor power |
2*3kw |
| Rubber swing device motor power |
2*2.2kw |
| Rubber swing belt motor power |
2*2.2kw |
| Rubber swing conveyer belt width |
1000mm |
| Stock blender conveyer belt width |
2000mm |
| Linear speed |
40m/min |
| Rubber swing amplitude |
1200mm |
| Cycle conveyer belt length |
11500mm |
Qingdao Junlin Machinery Co., Ltd. is a company engaged in rubber machinery, shoe machinery research and development and manufacturing enterprises, located in the west coast of Qingdao, Shandong, China, the geographical environment is superior.
The company gathers a large number of outstanding technical and management talents in the industry, with advanced machining equipment and precision testing instruments. Relying on high-quality service, advanced equipment and excellent technical strength, through continuous innovation and development, Junlin Machinery has established a stable business relationship with many customers at home and abroad, and gradually established a brand position in similar enterprises.
The main products of the company are: open rubber mixing machine series, waste tire rubber recycling production line series, calender, extruder, filter rubber machine series, film cooling line series, plate vulcanization machine series and so on.
The company has T150 large floor boring machine, 2m×6m large planer milling machine, MQ1350A×3000 cylindrical grinding machine, M7150×2000 surface grinding machine, C62100B×5000 large lathe, C61110×3000 large lathe, C6180×3000 large lathe, C6125×3000 large car Bed, T611B horizontal boring machine, CNC lathe and a series of advanced processing equipment, according to customer requirements to produce a variety of special rubber machinery equipment.
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